Seamless Free-Cut Knitting Process

Revolutionary manufacturing process that redefines swimwear comfort and performance

Core Technology Breakdown:

  1. 3D Circular Knitting Process

  • Uses 28-gauge Italian knitting machines with 8-way tension control

  • Simultaneously knits front/back panels in one continuous loop

  • Eliminates 12 traditional sewing steps (vs. conventional swimwear)

  1. Laser Micro-Cutting System

  • 0.1mm precision CO2 laser cuts edges

  • Instant heat-sealing prevents unraveling

  • Creates clean contours for leg/arm openings

  1. Advanced Yarn Composition

  • 78% Recycled Polyamide (from fishing nets)

  • 22% Lycra® Xtra Life™ (chlorine-resistant)

  • UPF 50+ sun protection woven into fibers

Performance Advantages:

▸ Hydodynamic Design

  • 18% less water drag than stitched suits (verified in wind tunnel tests)

  • Flat-locked stitch pattern reduces surface friction

▸ Body-Adaptive Fit

  • Graduated compression zones (15-20mmHg at core)

  • Bust support through engineered tension knitting (no underwire needed)

▸ Durability Features

  • Withstands 200+ chlorine exposures

  • Retains shape after 50+ washes (AATCC test standard)

Care Instructions:
• Hand wash cold with mild detergent
• Lay flat to dry (never wring)
• Avoid rough surfaces when wet